SuperSlicer/t/support.t

use Test::More tests => 29;
use strict;
use warnings;

BEGIN {
    use FindBin;
    use lib "$FindBin::Bin/../lib";
    use local::lib "$FindBin::Bin/../local-lib";
}

use List::Util qw(first);
use Slic3r;
use Slic3r::Flow ':roles';
use Slic3r::Geometry qw(epsilon scale PI);
use Slic3r::Geometry::Clipper qw(diff);
use Slic3r::Test;

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('support_material', 1);
    my @contact_z = my @top_z = ();
    
    my $test = sub {
        my $print = Slic3r::Test::init_print('20mm_cube', config => $config);
        my $flow = $print->print->objects->[0]->support_material_flow(FLOW_ROLE_SUPPORT_MATERIAL);
        my $support = Slic3r::Print::SupportMaterial->new(
            object_config       => $print->print->objects->[0]->config,
            print_config        => $print->print->config,
            flow                => $flow,
            interface_flow      => $flow,
            first_layer_flow    => $flow,
        );
        my $support_z = $support->support_layers_z(\@contact_z, \@top_z, $config->layer_height);
        my $expected_top_spacing = $support->contact_distance($config->layer_height, $config->nozzle_diameter->[0]);
        
        is $support_z->[0], $config->first_layer_height,
            'first layer height is honored';
        is scalar(grep { $support_z->[$_]-$support_z->[$_-1] <= 0 } 1..$#$support_z), 0,
            'no null or negative support layers';
        is scalar(grep { $support_z->[$_]-$support_z->[$_-1] > $config->nozzle_diameter->[0] + epsilon } 1..$#$support_z), 0,
            'no layers thicker than nozzle diameter';
        
        my $wrong_top_spacing = 0;
        foreach my $top_z (@top_z) {
            # find layer index of this top surface
            my $layer_id = first { abs($support_z->[$_] - $top_z) < epsilon } 0..$#$support_z;
            
            # check that first support layer above this top surface (or the next one) is spaced with nozzle diameter
            $wrong_top_spacing = 1
                if ($support_z->[$layer_id+1] - $support_z->[$layer_id]) != $expected_top_spacing
                && ($support_z->[$layer_id+2] - $support_z->[$layer_id]) != $expected_top_spacing;
        }
        ok !$wrong_top_spacing, 'layers above top surfaces are spaced correctly';
    };
    
    $config->set('layer_height', 0.2);
    $config->set('first_layer_height', 0.3);
    @contact_z = (1.9);
    @top_z = (1.1);
    $test->();
    
    $config->set('first_layer_height', 0.4);
    $test->();
    
    $config->set('layer_height', $config->nozzle_diameter->[0]);
    $test->();
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('raft_layers', 3);
    $config->set('brim_width',  0);
    $config->set('skirts', 0);
    $config->set('support_material_extruder', 2);
    $config->set('support_material_interface_extruder', 2);
    $config->set('layer_height', 0.4);
    $config->set('first_layer_height', 0.4);
    my $print = Slic3r::Test::init_print('overhang', config => $config);
    ok my $gcode = Slic3r::Test::gcode($print), 'no conflict between raft/support and brim';
    
    my $tool = 0;
    Slic3r::GCode::Reader->new->parse($gcode, sub {
        my ($self, $cmd, $args, $info) = @_;
        
        if ($cmd =~ /^T(\d+)/) {
            $tool = $1;
        } elsif ($info->{extruding}) {
            if ($self->Z <= ($config->raft_layers * $config->layer_height)) {
                fail 'not extruding raft with support material extruder'
                    if $tool != ($config->support_material_extruder-1);
            } else {
                fail 'support material exceeds raft layers'
                    if $tool == $config->support_material_extruder-1;
                # TODO: we should test that full support is generated when we use raft too
            }
        }
    });
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('skirts', 0);
    $config->set('raft_layers', 3);
    $config->set('support_material_pattern', 'honeycomb');
    $config->set('support_material_extrusion_width', 0.6);
    $config->set('first_layer_extrusion_width', '100%');
    $config->set('bridge_speed', 99);
    $config->set('cooling', 0);                 # prevent speed alteration
    $config->set('first_layer_speed', '100%');  # prevent speed alteration
    $config->set('start_gcode', '');            # prevent any unexpected Z move
    my $print = Slic3r::Test::init_print('20mm_cube', config => $config);
    
    my $layer_id = -1;  # so that first Z move sets this to 0
    my @raft = my @first_object_layer = ();
    my %first_object_layer_speeds = ();  # F => 1
    Slic3r::GCode::Reader->new->parse(Slic3r::Test::gcode($print), sub {
        my ($self, $cmd, $args, $info) = @_;
        if ($info->{extruding} && $info->{dist_XY} > 0) {
            if ($layer_id <= $config->raft_layers) {
                # this is a raft layer or the first object layer
                my $line = Slic3r::Line->new_scale([ $self->X, $self->Y ], [ $info->{new_X}, $info->{new_Y} ]);
                my @path = @{$line->grow(scale($config->support_material_extrusion_width/2))};
                if ($layer_id < $config->raft_layers) {
                    # this is a raft layer
                    push @raft, @path;
                } else {
                    push @first_object_layer, @path;
                    $first_object_layer_speeds{ $args->{F} // $self->F } = 1;
                }
            }
        } elsif ($cmd eq 'G1' && $info->{dist_Z} > 0) {
            $layer_id++;
        }
    });
    
    ok !@{diff(\@first_object_layer, \@raft)},
        'first object layer is completely supported by raft';
    is scalar(keys %first_object_layer_speeds), 1,
        'only one speed used in first object layer';
    ok +(keys %first_object_layer_speeds)[0] == $config->bridge_speed*60,
        'bridge speed used in first object layer';
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('layer_height', 0.2);
    $config->set('skirts', 0);
    $config->set('raft_layers', 5);
    $config->set('support_material_pattern', 'rectilinear');
    $config->set('support_material_extrusion_width', 0.4);
    $config->set('support_material_interface_extrusion_width', 0.6);
    $config->set('support_material_interface_layers', 2);
    $config->set('first_layer_extrusion_width', '100%');
    $config->set('bridge_speed', 99);
    $config->set('cooling', 0);                 # prevent speed alteration
    $config->set('first_layer_speed', '100%');  # prevent speed alteration
    $config->set('start_gcode', '');            # prevent any unexpected Z move
    my $print = Slic3r::Test::init_print('20mm_cube', config => $config);

    my $layer_id = -1;
    my $success = 1;
    Slic3r::GCode::Reader->new->parse(Slic3r::Test::gcode($print), sub {
        my ($self, $cmd, $args, $info) = @_;
        if ($info->{extruding} && $info->{dist_XY} > 0) {
            # this is a raft layer
            if (($layer_id < $config->raft_layers) && ($layer_id > 0)) {
                my $width;
                my $support_layer_height = $config->nozzle_diameter->[0] * 0.75;

                # support layer
                if ($config->raft_layers - $config->support_material_interface_layers > $layer_id) {
                    $width = $config->support_material_extrusion_width;
                }
                # interface layer
                else {
                    $width = $config->support_material_interface_extrusion_width;
                }
                my $expected_E_per_mm3 = 4 / (($config->filament_diameter->[0]**2) * PI);
                my $expected_mm3_per_mm = $width * $support_layer_height + ($support_layer_height**2) / 4.0 * (PI-4.0);
                my $expected_e_per_mm = $expected_E_per_mm3 * $expected_mm3_per_mm;
                
                my $e_per_mm = ($info->{dist_E} / $info->{dist_XY});;
                
                my $diff = abs($e_per_mm - $expected_e_per_mm);

                if ($diff > 0.001) {
                    $success = 0;
                }
            }
        } elsif ($cmd eq 'G1' && $info->{dist_Z} > 0) {
            $layer_id++;
        }
    });

    ok $success,
        'support material interface extrusion width is used for interfaces';
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('skirts', 0);
    $config->set('layer_height', 0.35);
    $config->set('first_layer_height', 0.3);
    $config->set('nozzle_diameter', [0.5]);
    $config->set('support_material_extruder', 2);
    $config->set('support_material_interface_extruder', 2);
    
    my $test = sub {
        my ($raft_layers) = @_;
        $config->set('raft_layers', $raft_layers);
        my $print = Slic3r::Test::init_print('20mm_cube', config => $config);
        my %raft_z = ();  # z => 1
        my $tool = undef;
        Slic3r::GCode::Reader->new->parse(Slic3r::Test::gcode($print), sub {
            my ($self, $cmd, $args, $info) = @_;
        
            if ($cmd =~ /^T(\d+)/) {
                $tool = $1;
            } elsif ($info->{extruding} && $info->{dist_XY} > 0) {
                if ($tool == $config->support_material_extruder-1) {
                    $raft_z{$self->Z} = 1;
                }
            }
        });
    
        is scalar(keys %raft_z), $config->raft_layers, 'correct number of raft layers is generated';
    };
    
    $test->(2);
    $test->(70);
    
    $config->set('layer_height', 0.4);
    $config->set('first_layer_height', 0.35);
    $test->(3);
    $test->(70);
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('brim_width',  0);
    $config->set('skirts', 0);
    $config->set('support_material', 1);
    $config->set('top_solid_layers', 0); # so that we don't have the internal bridge over infill
    $config->set('bridge_speed', 99);
    $config->set('cooling', 0);
    $config->set('first_layer_speed', '100%');
    
    my $test = sub {
        my $print = Slic3r::Test::init_print('overhang', config => $config);
    
        my $has_bridge_speed = 0;
        Slic3r::GCode::Reader->new->parse(Slic3r::Test::gcode($print), sub {
            my ($self, $cmd, $args, $info) = @_;
        
            if ($info->{extruding}) {
                if (($args->{F} // $self->F) == $config->bridge_speed*60) {
                    $has_bridge_speed = 1;
                }
            }
        });
        return $has_bridge_speed;
    };
    
    $config->set('support_material_contact_distance', 0.2);
    ok $test->(), 'bridge speed is used when support_material_contact_distance > 0';
    
    $config->set('support_material_contact_distance', 0);
    ok !$test->(), 'bridge speed is not used when support_material_contact_distance == 0';
    
    $config->set('raft_layers', 5);
    $config->set('support_material_contact_distance', 0.2);
    ok $test->(), 'bridge speed is used when raft_layers > 0 and support_material_contact_distance > 0';
    
    $config->set('support_material_contact_distance', 0);
    ok !$test->(), 'bridge speed is not used when raft_layers > 0 and support_material_contact_distance == 0';
}

{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('skirts', 0);
    $config->set('start_gcode', '');
    $config->set('raft_layers', 8);
    $config->set('nozzle_diameter', [0.4, 1]);
    $config->set('layer_height', 0.1);
    $config->set('first_layer_height', 0.8);
    $config->set('support_material_extruder', 2);
    $config->set('support_material_interface_extruder', 2);
    $config->set('support_material_contact_distance', 0);
    my $print = Slic3r::Test::init_print('20mm_cube', config => $config);
    ok my $gcode = Slic3r::Test::gcode($print), 'first_layer_height is validated with support material extruder nozzle diameter when using raft layers';
    
    my $tool = undef;
    my @z = (0);
    my %layer_heights_by_tool = ();  # tool => [ lh, lh... ]
    Slic3r::GCode::Reader->new->parse($gcode, sub {
        my ($self, $cmd, $args, $info) = @_;
    
        if ($cmd =~ /^T(\d+)/) {
            $tool = $1;
        } elsif ($cmd eq 'G1' && exists $args->{Z} && $args->{Z} != $self->Z) {
            push @z, $args->{Z};
        } elsif ($info->{extruding} && $info->{dist_XY} > 0) {
            $layer_heights_by_tool{$tool} ||= [];
            push @{ $layer_heights_by_tool{$tool} }, $z[-1] - $z[-2];
        }
    });
    
    ok !defined(first { $_ > $config->nozzle_diameter->[0] + epsilon }
        @{ $layer_heights_by_tool{$config->perimeter_extruder-1} }),
        'no object layer is thicker than nozzle diameter';
    
    ok !defined(first { abs($_ - $config->layer_height) < epsilon }
        @{ $layer_heights_by_tool{$config->support_material_extruder-1} }),
        'no support material layer is as thin as object layers';
}
{
    my $config = Slic3r::Config->new_from_defaults;
    $config->set('support_material_enforce_layers', 100);
    $config->set('support_material', 0);
    my @contact_z = my @top_z = ();
    
    my $test = sub {
        my $print = Slic3r::Test::init_print('20mm_cube', config => $config);
        my $flow = $print->print->objects->[0]->support_material_flow(FLOW_ROLE_SUPPORT_MATERIAL);
        my $support = Slic3r::Print::SupportMaterial->new(
            object_config       => $print->print->objects->[0]->config,
            print_config        => $print->print->config,
            flow                => $flow,
            interface_flow      => $flow,
            first_layer_flow    => $flow,
        );
        my $support_z = $support->support_layers_z(\@contact_z, \@top_z, $config->layer_height);
        
        is scalar(grep { $support_z->[$_]-$support_z->[$_-1] <= 0 } 1..$#$support_z), 0,
            'forced support is generated';
        
    };
    $config->set('layer_height', 0.2);
    $config->set('first_layer_height', 0.3);
    @contact_z = (1.9);
    @top_z = (1.1);
    $test->();
}
__END__