Chamber Heater PID (#21156)

Co-authored-by: Scott Lahteine <thinkyhead@users.noreply.github.com>

Marlin/Configuration.h

@@ -447,6 +447,10 @@
 #define TEMP_BED_WINDOW          1  // (°C) Temperature proximity for the "temperature reached" timer
 #define TEMP_BED_HYSTERESIS      3  // (°C) Temperature proximity considered "close enough" to the target
 
+#define TEMP_CHAMBER_RESIDENCY_TIME 10  // (seconds) Time to wait for chamber to "settle" in M191
+#define TEMP_CHAMBER_WINDOW      1  // (°C) Temperature proximity for the "temperature reached" timer
+#define TEMP_CHAMBER_HYSTERESIS  3  // (°C) Temperature proximity considered "close enough" to the target
+
 // Below this temperature the heater will be switched off
 // because it probably indicates a broken thermistor wire.
 #define HEATER_0_MINTEMP   5
@@ -458,6 +462,7 @@
 #define HEATER_6_MINTEMP   5
 #define HEATER_7_MINTEMP   5
 #define BED_MINTEMP        5
+#define CHAMBER_MINTEMP    5
 
 // Above this temperature the heater will be switched off.
 // This can protect components from overheating, but NOT from shorts and failures.
@@ -471,6 +476,7 @@
 #define HEATER_6_MAXTEMP 275
 #define HEATER_7_MAXTEMP 275
 #define BED_MAXTEMP      150
+#define CHAMBER_MAXTEMP  60
 
 //===========================================================================
 //============================= PID Settings ================================
@@ -544,7 +550,52 @@
   // FIND YOUR OWN: "M303 E-1 C8 S90" to run autotune on the bed at 90 degreesC for 8 cycles.
 #endif // PIDTEMPBED
 
-#if EITHER(PIDTEMP, PIDTEMPBED)
+//===========================================================================
+//==================== PID > Chamber Temperature Control ====================
+//===========================================================================
+
+/**
+ * PID Chamber Heating
+ *
+ * If this option is enabled set PID constants below.
+ * If this option is disabled, bang-bang will be used and CHAMBER_LIMIT_SWITCHING will enable
+ * hysteresis.
+ *
+ * The PID frequency will be the same as the extruder PWM.
+ * If PID_dT is the default, and correct for the hardware/configuration, that means 7.689Hz,
+ * which is fine for driving a square wave into a resistive load and does not significantly
+ * impact FET heating. This also works fine on a Fotek SSR-10DA Solid State Relay into a 200W
+ * heater. If your configuration is significantly different than this and you don't understand
+ * the issues involved, don't use chamber PID until someone else verifies that your hardware works.
+ */
+//#define PIDTEMPCHAMBER
+
+//#define CHAMBER_LIMIT_SWITCHING
+
+/**
+ * Max Chamber Power
+ * Applies to all forms of chamber control (PID, bang-bang, and bang-bang with hysteresis).
+ * When set to any value below 255, enables a form of PWM to the chamber heater that acts like a divider
+ * so don't use it unless you are OK with PWM on your heater. (See the comment on enabling PIDTEMPCHAMBER)
+ */
+#define MAX_CHAMBER_POWER 255 // limits duty cycle to chamber heater; 255=full current
+
+#if ENABLED(PIDTEMPCHAMBER)
+  #define MIN_CHAMBER_POWER 0
+  //#define PID_CHAMBER_DEBUG // Sends debug data to the serial port.
+
+  // Lasko "MyHeat Personal Heater" (200w) modified with a Fotek SSR-10DA to control only the heating element
+  // and placed inside the small Creality printer enclosure tent.
+  //
+  #define DEFAULT_chamberKp 37.04
+  #define DEFAULT_chamberKi 1.40
+  #define DEFAULT_chamberKd 655.17
+  // M309 P37.04 I1.04 D655.17
+
+  // FIND YOUR OWN: "M303 E-2 C8 S50" to run autotune on the chamber at 50 degreesC for 8 cycles.
+#endif // PIDTEMPCHAMBER
+
+#if ANY(PIDTEMP, PIDTEMPBED, PIDTEMPCHAMBER)
   //#define PID_DEBUG             // Sends debug data to the serial port. Use 'M303 D' to toggle activation.
   //#define PID_OPENLOOP          // Puts PID in open loop. M104/M140 sets the output power from 0 to PID_MAX
   //#define SLOW_PWM_HEATERS      // PWM with very low frequency (roughly 0.125Hz=8s) and minimum state time of approximately 1s useful for heaters driven by a relay
@@ -1624,11 +1675,13 @@
 #define PREHEAT_1_LABEL       "PLA"
 #define PREHEAT_1_TEMP_HOTEND 180
 #define PREHEAT_1_TEMP_BED     70
+#define PREHEAT_1_TEMP_CHAMBER 35
 #define PREHEAT_1_FAN_SPEED     0 // Value from 0 to 255
 
 #define PREHEAT_2_LABEL       "ABS"
 #define PREHEAT_2_TEMP_HOTEND 240
 #define PREHEAT_2_TEMP_BED    110
+#define PREHEAT_2_TEMP_CHAMBER 35
 #define PREHEAT_2_FAN_SPEED     0 // Value from 0 to 255
 
 /**

Marlin/Configuration_adv.h

@@ -143,12 +143,19 @@
 //
 // Heated Chamber options
 //
+#if DISABLED(PIDTEMPCHAMBER)
+  #define CHAMBER_CHECK_INTERVAL 5000   // (ms) Interval between checks in bang-bang control
+  #if ENABLED(CHAMBER_LIMIT_SWITCHING)
+    #define CHAMBER_HYSTERESIS 2        // (°C) Only set the relevant heater state when ABS(T-target) > CHAMBER_HYSTERESIS
+  #endif
+#endif
+
 #if TEMP_SENSOR_CHAMBER
-  #define CHAMBER_MINTEMP             5
-  #define CHAMBER_MAXTEMP            60
-  #define TEMP_CHAMBER_HYSTERESIS     1   // (°C) Temperature proximity considered "close enough" to the target
-  //#define CHAMBER_LIMIT_SWITCHING
-  //#define HEATER_CHAMBER_PIN       44   // Chamber heater on/off pin
+  // Make sure you define where your heater is connected, the following works on a BTT SKR 1.4 Turbo
+  // using the secondary tool heater output. (FAN1 by default).
+  //#define FAN1_PIN                   -1   // Remove the fan signal on pin P2_04 (SKR 1.4 Turbo specific)
+  //#define HEATER_CHAMBER_PIN      P2_04   // Chamber heater on/off pin (HE1 connector on SKR 1.4 Turbo)
+
   //#define HEATER_CHAMBER_INVERTING false
 
   //#define CHAMBER_FAN               // Enable a fan on the chamber

Marlin/src/core/language.h

@@ -221,7 +221,7 @@
 
 // temperature.cpp strings
 #define STR_PID_AUTOTUNE_START              "PID Autotune start"
-#define STR_PID_BAD_EXTRUDER_NUM            "PID Autotune failed! Bad extruder number"
+#define STR_PID_BAD_HEATER_ID               "PID Autotune failed! Bad heater id"
 #define STR_PID_TEMP_TOO_HIGH               "PID Autotune failed! Temperature too high"
 #define STR_PID_TIMEOUT                     "PID Autotune failed! timeout"
 #define STR_BIAS                            " bias: "

Marlin/src/feature/leds/printer_event_leds.cpp

@@ -77,6 +77,19 @@ PrinterEventLEDs printerEventLEDs;
       pel_set_rgb(red, 0, 255);
     }
   }
+
+#endif
+
+#if HAS_HEATED_CHAMBER
+
+  void PrinterEventLEDs::onChamberHeating(const float &start, const float &current, const float &target) {
+    const uint8_t green = pel_intensity(start, current, target);
+    if (green != old_intensity) {
+      old_intensity = green;
+      pel_set_rgb(255, green, 255);
+    }
+  }
+
 #endif
 
 #endif // PRINTER_EVENT_LEDS

Marlin/src/feature/leds/printer_event_leds.h

@@ -55,7 +55,12 @@ public:
     static void onBedHeating(const float &start, const float &current, const float &target);
   #endif
 
-  #if HAS_TEMP_HOTEND || HAS_HEATED_BED
+  #if HAS_HEATED_CHAMBER
+    static inline LEDColor onChamberHeatingStart() { old_intensity = 127; return leds.get_color(); }
+    static void onChamberHeating(const float &start, const float &current, const float &target);
+  #endif
+
+  #if HAS_TEMP_HOTEND || HAS_HEATED_BED || HAS_HEATED_CHAMBER
     static inline void onHeatingDone() { leds.set_white(); }
     static inline void onPidTuningDone(LEDColor c) { leds.set_color(c); }
   #endif

Marlin/src/gcode/config/M309.cpp

@@ -0,0 +1,48 @@
+/**
+ * Marlin 3D Printer Firmware
+ * Copyright (c) 2020 MarlinFirmware [https://github.com/MarlinFirmware/Marlin]
+ *
+ * Based on Sprinter and grbl.
+ * Copyright (c) 2011 Camiel Gubbels / Erik van der Zalm
+ *
+ * This program is free software: you can redistribute it and/or modify
+ * it under the terms of the GNU General Public License as published by
+ * the Free Software Foundation, either version 3 of the License, or
+ * (at your option) any later version.
+ *
+ * This program is distributed in the hope that it will be useful,
+ * but WITHOUT ANY WARRANTY; without even the implied warranty of
+ * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
+ * GNU General Public License for more details.
+ *
+ * You should have received a copy of the GNU General Public License
+ * along with this program.  If not, see <https://www.gnu.org/licenses/>.
+ *
+ */
+
+#include "../../inc/MarlinConfig.h"
+
+#if ENABLED(PIDTEMPCHAMBER)
+
+#include "../gcode.h"
+#include "../../module/temperature.h"
+
+/**
+ * M309 - Set and/or Report the current Chamber PID values
+ *
+ *  P<pval> - Set the P value
+ *  I<ival> - Set the I value
+ *  D<dval> - Set the D value
+ */
+void GcodeSuite::M309() {
+  if (parser.seen('P')) thermalManager.temp_chamber.pid.Kp = parser.value_float();
+  if (parser.seen('I')) thermalManager.temp_chamber.pid.Ki = scalePID_i(parser.value_float());
+  if (parser.seen('D')) thermalManager.temp_chamber.pid.Kd = scalePID_d(parser.value_float());
+
+  SERIAL_ECHO_START();
+  SERIAL_ECHOLNPAIR(" p:", thermalManager.temp_chamber.pid.Kp,
+                    " i:", unscalePID_i(thermalManager.temp_chamber.pid.Ki),
+                    " d:", unscalePID_d(thermalManager.temp_chamber.pid.Kd));
+}
+
+#endif // PIDTEMPCHAMBER

Marlin/src/gcode/gcode.cpp

@@ -682,6 +682,10 @@ void GcodeSuite::process_parsed_command(const bool no_ok/*=false*/) {
         case 304: M304(); break;                                  // M304: Set bed PID parameters
       #endif
 
+      #if ENABLED(PIDTEMPCHAMBER)
+        case 309: M309(); break;                                  // M309: Set chamber PID parameters
+      #endif
+
       #if ENABLED(PHOTO_GCODE)
         case 240: M240(); break;                                  // M240: Trigger a camera
       #endif

Marlin/src/gcode/gcode.h

@@ -197,6 +197,7 @@
  * M303 - PID relay autotune S<temperature> sets the target temperature. Default 150C. (Requires PIDTEMP)
  * M304 - Set bed PID parameters P I and D. (Requires PIDTEMPBED)
  * M305 - Set user thermistor parameters R T and P. (Requires TEMP_SENSOR_x 1000)
+ * M309 - Set chamber PID parameters P I and D. (Requires PIDTEMPCHAMBER)
  * M350 - Set microstepping mode. (Requires digital microstepping pins.)
  * M351 - Toggle MS1 MS2 pins directly. (Requires digital microstepping pins.)
  * M355 - Set Case Light on/off and set brightness. (Requires CASE_LIGHT_PIN)
@@ -711,6 +712,8 @@ private:
 
   TERN_(HAS_USER_THERMISTORS, static void M305());
 
+  TERN_(PIDTEMPCHAMBER, static void M309());
+
   #if HAS_MICROSTEPS
     static void M350();
     static void M351();

Marlin/src/gcode/temp/M303.cpp

@@ -40,19 +40,15 @@
  *  C<cycles>       Number of times to repeat the procedure. (Minimum: 3, Default: 5)
  *  U<bool>         Flag to apply the result to the current PID values
  *
- * With PID_DEBUG:
+ * With PID_DEBUG, PID_BED_DEBUG, or PID_CHAMBER_DEBUG:
  *  D               Toggle PID debugging and EXIT without further action.
  */
 
-#if ENABLED(PID_DEBUG)
-  bool pid_debug_flag = 0;
-#endif
-
 void GcodeSuite::M303() {
 
-  #if ENABLED(PID_DEBUG)
+  #if ANY(PID_DEBUG, PID_BED_DEBUG, PID_CHAMBER_DEBUG)
     if (parser.seen('D')) {
-      pid_debug_flag = !pid_debug_flag;
+      thermalManager.pid_debug_flag ^= true;
       SERIAL_ECHO_START();
       SERIAL_ECHOPGM("PID Debug ");
       serialprintln_onoff(pid_debug_flag);
@@ -60,25 +56,34 @@ void GcodeSuite::M303() {
     }
   #endif
 
-  #define SI TERN(PIDTEMPBED, H_BED, H_E0)
-  #define EI TERN(PIDTEMP, HOTENDS - 1, H_BED)
-  const heater_id_t e = (heater_id_t)parser.intval('E');
-  if (!WITHIN(e, SI, EI)) {
-    SERIAL_ECHOLNPGM(STR_PID_BAD_EXTRUDER_NUM);
-    TERN_(EXTENSIBLE_UI, ExtUI::onPidTuning(ExtUI::result_t::PID_BAD_EXTRUDER_NUM));
-    return;
+  const heater_id_t hid = (heater_id_t)parser.intval('E');
+  int16_t default_temp;
+  switch (hid) {
+    #if ENABLED(PIDTEMP)
+      case 0 ... HOTENDS - 1: default_temp = PREHEAT_1_TEMP_HOTEND; break;
+    #endif
+    #if ENABLED(PIDTEMPBED)
+      case H_BED: default_temp = PREHEAT_1_TEMP_BED; break;
+    #endif
+    #if ENABLED(PIDTEMPCHAMBER)
+      case H_CHAMBER: default_temp = PREHEAT_1_TEMP_CHAMBER; break;
+    #endif
+    default:
+      SERIAL_ECHOLNPGM(STR_PID_BAD_HEATER_ID);
+      TERN_(EXTENSIBLE_UI, ExtUI::onPidTuning(ExtUI::result_t::PID_BAD_EXTRUDER_NUM));
+      return;
   }
 
+  const int16_t temp = parser.celsiusval('S', default_temp);
   const int c = parser.intval('C', 5);
   const bool u = parser.boolval('U');
-  const int16_t temp = parser.celsiusval('S', e < 0 ? PREHEAT_1_TEMP_BED : PREHEAT_1_TEMP_HOTEND);
 
   #if DISABLED(BUSY_WHILE_HEATING)
     KEEPALIVE_STATE(NOT_BUSY);
   #endif
 
   LCD_MESSAGEPGM(MSG_PID_AUTOTUNE);
-  thermalManager.PID_autotune(temp, e, c, u);
+  thermalManager.PID_autotune(temp, hid, c, u);
   ui.reset_status();
 }
 

Marlin/src/inc/Conditionals_post.h

@@ -1992,27 +1992,31 @@
     #define BED_OVERSHOOT 10
   #endif
   #define BED_MAX_TARGET (BED_MAXTEMP - (BED_OVERSHOOT))
+#else
+  #undef PIDTEMPBED
 #endif
+
 #if HAS_HEATED_BED || HAS_TEMP_CHAMBER
   #define BED_OR_CHAMBER 1
 #endif
 #if HAS_TEMP_HOTEND || BED_OR_CHAMBER || HAS_TEMP_PROBE
   #define HAS_TEMP_SENSOR 1
 #endif
+
 #if HAS_TEMP_CHAMBER && PIN_EXISTS(HEATER_CHAMBER)
   #define HAS_HEATED_CHAMBER 1
+  #ifndef CHAMBER_OVERSHOOT
+    #define CHAMBER_OVERSHOOT 10
+  #endif
+  #define CHAMBER_MAX_TARGET (CHAMBER_MAXTEMP - (CHAMBER_OVERSHOOT))
+#else
+  #undef PIDTEMPCHAMBER
 #endif
 
 // PID heating
-#if !HAS_HEATED_BED
-  #undef PIDTEMPBED
-#endif
-#if EITHER(PIDTEMP, PIDTEMPBED)
+#if ANY(PIDTEMP, PIDTEMPBED, PIDTEMPCHAMBER)
   #define HAS_PID_HEATING 1
 #endif
-#if BOTH(PIDTEMP, PIDTEMPBED)
-  #define HAS_PID_FOR_BOTH 1
-#endif
 
 // Thermal protection
 #if BOTH(HAS_HEATED_BED, THERMAL_PROTECTION_BED)
@@ -2346,6 +2350,9 @@
  * Heated chamber requires settings
  */
 #if HAS_HEATED_CHAMBER
+  #ifndef MIN_CHAMBER_POWER
+    #define MIN_CHAMBER_POWER 0
+  #endif
   #ifndef MAX_CHAMBER_POWER
     #define MAX_CHAMBER_POWER 255
   #endif